Overcoming the Challenges of Robotic Automation in High Mix Low Volume Production
The Need for Adaptive Automation in High Mix Low Volume Manufacturing
In the world of manufacturing, high mix low volume production refers to environments where a variety of products, often in small batches, are produced. These settings require frequent adjustments and quick turnarounds, making traditional robotic automation less effective due to its rigid setup and extensive programming needs.
Robotic automation in production typically falls into two categories: traditional large-scale production, focused on single products, and high mix low volume production, which handles multiple varieties in small quantities. While industrial robots excel in large-scale scenarios, they face challenges in high-flexibility environments that require more adaptable, cost-effective solutions.
While human workers bring flexibility, the ongoing labour shortage is making it increasingly difficult for manufacturers to meet production demands. With fewer skilled workers available, maintaining consistent output has become a significant challenge. This situation has amplified the need for intelligent automation solutions that can ensure production standards are met without overburdening the existing workforce. Manufacturers are being pushed to find ways to streamline processes and reduce reliance on manual labour to remain competitive and meet the market’s growing demands.
Challenges in Production
The Challenges in High Mix Low Volume Production
1. Diversity of Workpieces: High-mix environments handle products with varying sizes, shapes, and materials. For example, in the spray-painting process shown below, workpieces are randomly oriented, making it difficult for traditional robots to adjust quickly and effectively.
2. Rapid Turnarounds: The need for frequent workpiece changes demands automation systems that can quickly adapt to new tasks without compromising on speed or flexibility.
Traditional automation, which relies on predefined setups and extensive testing, isn’t well-suited to such dynamic environments. Complex setups, custom workflows, and manual reprogramming can lead to increased downtime and inefficiencies, making traditional automation approaches costly and impractical.
MARI’s Innovative Approach
MARI’s Approach
Recognizing these challenges, MARI has developed the Autonomous Adaptable Robot System (AARS), specifically tailored for High Mix Low Volume production. The AARS platform is fully autonomous and designed to handle small-batch, diverse production runs with ease, offering a range of functionalities that enhance adaptability and efficiency.
Key Components of AARS:
– Scan&Go: Advanced trajectory planning that uses vision technology to capture detailed surface data, eliminating the need for manual programming.
– Drag&Go: A no-code interface that makes robot programming intuitive and accessible, even for non-experts.
– Plug&Go: Modular hardware that enables fast, easy integration of robotic workstations, reducing downtime and costs.
Benefits of AARS in High Mix Low Volume Production
MARI’s AARS system is built to tackle the challenges of high-mix, low-volume production with precision and adaptability. It streamlines processes, reducing the need for constant reprogramming and manual adjustments. By leveraging advanced technology and intuitive design, AARS allows manufacturers to cut costs, boost productivity, and stay agile in the face of changing demands.
If you’re facing challenges in your production process, MARI is here to help. Contact us to learn how we can support your journey toward smarter, more adaptable automation.
